So, short story long, my maternal grandfather was a depression era no-waste kinda guy, and a handy sort of dude as well. He was a carpenter by trade, before power tools were a thing, so whenever he would break a file or rasp, he'd re-forge it into a knife. This is one of the 3-4 that I have that he made. It was my kitchen knife before I got married, I'm betting its 65 or so years old (since I've had it for close to 40 years myself). When I got it, the wood was in better shape, but use and storage has taken it’s toll. For quite a few years now, it has existed in my ‘Box of Treasures’ (ask your husbands, every guy has one), with intentions to fix ‘someday’. That day finally arrived after I ran across it a few weeks ago.
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loginAfter taking it apart, I realized that pretty much the entire thing was made of various kinds of scrap. The file obviously, but the brass all-thread that he used for the tang extension (notched around the file tang and brazed solid) was also worn out in the center. Looks like there was something spinning on it until the threads wore down. The spacers I found between tang and pommel nut weren't round washers, I think he wrapped brass wire around a shaft, cut it and pounded flat as spacer washers. Pommel nut was brass, and had been notched to tighten inside wooden handle. That handle was hand formed, and after 65yrs, totally dry rotted. When I took it apart, it totally cracked and fell apart.
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loginI've been planning to fix it for going on 10 years now, finally did it. I caged a guy at work for a new brass pommel nut, and aluminum plate for pommel as well. Dug up wood for new grip, totally screwed up one piece of teak by getting gin a hurry then got a prettily colored grip carved from cherry. Which then cracked when I assembled. Dammit!!!
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loginGot a new teak blank this weekend, spent a while shaping. This shit is hard stuff man. Had to shape for 3+ hours with a benchgrinder to square and round before any sanding and finishing. And it still wasn’t exactly svelt. Pinned the aluminum pommel plate to the grip, brass pommel nut holds it together nicely (I disappointed my lathe operator since I had to facet the pretty piece he made me…couldn’t tighten it without a wrench). The new handle is WAY heavier than the blade deserves given it’s thinness and flexibility, but it’ll last until I give it to my grandkid someday. Maybe.
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loginHonestly, I liked the cherry wood better, and a slimmer grip felt better. But the thin, light wood broke, so I’m leery of trying it again. Although a guy I work with hooked me up with a bottle of wood hardener, so I may give it a whirl anyway. The teak is super strong, so if I pull it apart, I know it’ll be ready to go back on if needed... I have a couple blanks of something lighter to waste a little time on if I’m so inclined.
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loginNot truly a woodworker, although I dabble and I have a tendency to use the wrong tool for the job, but I do enjoy it somewhat. But moreso, I feel like my time messing with this knife, and the results I got were in the spirit of my Grandpa Eric. Maybe someday I’ll be able to tell this story to a snotnosed little Me when I hand it off to another generation. Although I kind of doubt he/she will listen.
LT